Core Vertical Integration

We assemble all of our rugged products in California which increases turnaround time for your business.

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Our veteran team ensures quick and reliable integration all done in the United States.


Our Integration Services

The Core Systems product assembly process is the final step to engineering rugged products for the military and industry. The assembly process is performed at our facility in Poway, California and includes system integration, robotic potting, conformal coating and touch screen/AR glass integration in our class 100 clean room.


integration

Integration


We have several integration floors capable of building 500+ systems a day. Our integration floors meet FED-STD 209E in which contaminants such as dust are reduced to a very low level by special procedures. This ensures that operations such as the manufacturing and assembly of delicate equipment can be performed effectively.

conformal

Conformal Coating


In our Conformal Coat Lab, our boards receive a thin polymeric film which 'conforms' to the contours of a printed circuit board to protect the board's components. This acts as a protection against moisture, dust, chemicals, and temperature extremes that, if uncoated (non-protected), could result in damage or failure of the electronics to function.

potting

Robotic Potting


To protect circuit boards from high shock and vibration, our Robotic Potting machines are programmed to apply a specialized epoxy to critical components of PCB board. Our robots are accurate to 0.001 and are 100% repeatable for large batch runs. Our PCB potting process has been proven to enhance the longevity and the reliability of the finished design.



burn in rack

Burn-In Rack


We have several integration floors capable of building 500+ systems a day. Our integration floors meet FED-STD 209E in which contaminants such as dust are reduced to a very low level by special procedures. This ensures that operations such as the manufacturing and assembly of delicate equipment can be performed effectively.

conformal

Shake/Vibration


A shaker table is used for vibration testing. Our simulations contain both shock and vibration tests to check for mechanical faults, transportation simulation, Environmental Stress Screening (ESS) and mission profiles for machines as well as Environmental testing for computers.

potting

Class 100 Clean Room


Our Class 100 clean room gives our engineers a highly purified and controlled room that prevents any contamination during the integration process.



BOEING
SPAWAR
L3-TECHNOLOGIES
RAYTHEON
NORTHRUPP




BUILT AND ASSEMBLED IN USA

Over the past decade, Core Systems has designed and manufactured hundreds of custom products. We produce several custom products each and every month. The Core Systems Engineering team are experts in small form factor mission computing, rugged LCD displays, and rugged rackmount computing. For quick turn applications, our standard COTS product line can be customized to meet specific program form factor or I/O requirements.


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ENGINEERING SERVICES

CUSTOM DESIGN

Our engineering and design team works with you to produce your custom system.

FABRICATION

Our fabrication centers includes capabilities which provide us with unparalleled versatility.

PRODUCT TESTING

Our environmental testing lab covers a majority of MIL-SPEC testing standards.

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RUGGED COMPUTERS AND DISPLAYS

We build rugged servers, displays and more fit to your specifications.

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