Design to Assembly
Core Systems Engineering Services provide a complete suite of solutions for cradle-to-grave rugged product design and support. Our vertically-integrated manufacturing facility located in the US features industry leading design engineers, metal fabrication, CNC machining, environmental test lab and high volume product assembly on-site.
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Custom Design
Purpose-Built Solutions
Our Engineering team specifically trained in small form factor mission computing, rugged displays, and rugged rackmount computing for quick turn applications.
- Concept Drawings
- Prototypes
- Custom – Metal
- Design Reviews
Fabrication
Metal Shop Onsite
Core Systems controls the entire manufacturing process, from sheet metal and CNC fabrication to metal finishing and final assembly, all at our San Diego headquarters.
- CNC Matching
- Laser Cutting
- Press Brakes
- MIG/TIG Welding
MIL-SPEC Testing
Testing for MIL-STD-810 & Beyond
Our environmental test lab at Core Systems HQ tests your design in real conditions, ensuring performance and accelerating the manufacturing process.
- High/Low Temperature
- Shock Vibration
- EMI/EMC
- Altitude
Assembly
Vertical Integration
Our assembly process includes system integration, robotic potting, conformal coating, and touch screen/AR glass integration, all done on-site in our clean room.
- Burn – In Rack
- Conformal Coating
- Robotic Potting
- Multiple Integration Floors
Enhanced Services
We engineer all of our products in the USA at our San Diego Headquarters
Powder Coating
Each Core Systems customer can rest assured that their rugged system is comprised of the highest quality components that have been proven through direct field deployment.
Laser Marking
We use precision laser marking for permanent, high-contrast labels that withstand extreme environments. Ideal for military, aerospace, and industrial applications, our markings ensure durability, compliance, and tamper resistance.
Custom Software
Our Sales Engineering and Systems Engineering staff is the best in the business and will walk you through every step of the manufacturing process from concept to production.
Robotic Potting
To protect circuit boards from shock and vibration, our Robotic Potting applies epoxy gel to critical points of the board precisely where it is needed.
Conformal Coating
All our boards receive a thin polymeric film which ‘conforms’ to the contours of a printed circuit board to protect the board’s components to act as protection from the elements.
Silk-Screening
Our ability to print on a wide variety of materials and the inks we use, comply with Military, Aerospace and Industrial specifications for permanent adhesion.